With overflowing internet shopping and ecommerce activities, the need for enhanced product storage, maintenance, and delivery has surged. During these times of lockdown and outdoor restrictions all over the world, people are heavily depending on online shopping and expecting to get their products in tip-top shape. However, on the other hand, the task has just become more dreading for warehouse, ecommerce, and online store owners. Getting the products delivered to the end customer with preserved quality and efficiency starts with the material handling and conveyor systems.
Automated systems are beneficial to have in warehouses for easy and fast delivery and storage of products, but even a slight malfunction can have orders piling up in these busy times. This is why its time to take a good look at your conveyor systems and use the following tips to get them maintained and running smoothly for sustained efficiency:
Belt Maintenance
Perhaps the most important part of any conversor system is the belt used for handling and safely conveying materials from one place to another. The belt is also the most used part from the start to the end of a day in any warehouse facility. These parts work tirelessly and thus should be provided diverse cleaning systems to keep things regulates.
Over time, debris, build-up, carryback, wear on idlers and pulleys, and more problems start accumulating as the belt apparatus isn’t surveilled and cleaned as much as it is used. These circumstances also create dangerous situations for the people and equipment present in the building as materials fall over or start piling up at one destination. Using several checkpoints and cleaning systems at multiple places on the material handling system can regulate the flow efficiently.
Have an Over performing Structure
Sometimes it’s best to invest in several needed or infrequently used add-ons and equipment to create an over-performing system than an underperforming one. This should be practiced with a conveyor system for getting the materials handled expertly and without the need to exceed surveillance and maintenance. Components like mine-duty pulleys, chute liners that are abrasive resistant, rubber disc returns can make things easier for the staff and keep materials handled expertly. It is important to make sure that all components, including the belts, idlers, and other essential parts of the conveyors, are of good quality and have long-term resistance, like at Mainway Handling.
Consistent Inspections
A conveyor and material handling system isn’t a small apparatus to invest in and should be maintained to use for the long term without too much wear that can decrease quality. For this reason, other than confiding in a quality provider, make efficient inspection plans to guarantee an extended run. These inspections can include but aren’t limited to:
- Checking and maintaining good lagging on pulleys for the efficient running of the conveyor belts.
- Surveilling and altering material handling idlers as soon as they slow down or run out.
- Mechanical splices maintenance to avoid splintering in the conveyor belt.
- Regularly adjusting the skirt board and highly preserving it to avoid any dangerous contamination and spillage problems.
Educate Recruits
All of the above tips and quality conveyor management are only possible when the warehouse workforce knows to implement and regulate them. Controlling conveyors is a responsible job, for not only taking care of the material being transferred but your own self and other employees from the dangers they impose.
Depending on the products warehoused and conveyed through material handling equipment, their severity in handling can differ, and the personnel responsible near the equipment should be well versed with safety apprehensions. They should know regular inspections and cleaning methods and to distinguish warning signs and act accordingly.